Full Automatic Barrel Type Acid Pickling Line For Fasteners And
Metal Parts
Automatic electroplating line has advantaged technique like
multi-layer nickel-plated and decorative chrome, hard chrome,
aluminum anodizing, aluminum wheels decorative chrome plating,
chemical nickel plating and zinc pieces of technology etc,which in
the use of components such as mechanical parts, automobile,
motorcycle parts. It also can content various types of plating of
decorative and functional requirements according to the
requirements of users.Plastic plating is widely used in many
industries like automotive decorative pieces industry, mobile
phones decorative pieces industry and signs industry. With the
expansion of engineering plastics, the scope of plastic plating is
also expanding. It mainly apply to the ABS / PC plastic plating
products. First of all, in the plastic substrate surface, we use a
specific method to obtain a metal layer that has both plastic and
metal advantages, that is, plastic and metal, and then we go on
conventional plating.
Process flow of continuous pickling line
Loading manually →Coil loading car→No.1 payoff reel → No.1 payoff
scraper→No.2 payoff reel →No.2 payoff scraper →No.1 five-roll
straightening leveler →No.2 five-roll straightening leveler
→Deflector roll→Double-layer shear →Converge pinch roll →Welding
machine →No.1 bridle roll →No.1 horizontal loop →No.1 CPC →No.2
bridle roll →descaler →No.3 bridle roll →No.2 double roll CPC
→Pickling →Water washing →Drying →Loop →No.4 bridle roll →Pinch CPC
unit →Scrap coiling →Three-roll tension roller →Exit shear →Oiling
machine →Exit deflcting pressing roll→ Tension reel →Coil unloading
car →Coi receiving table
This system allow manual control interface in the pickling effect
unqualified when artificial intervention, and real-time data
recording, the formation of large data, the future through big data
analysis, according to the acid concentration and temperature, the
shape parameters, automatic formation of reasonable pickling
process.
1. track is shared with an enclosed single beam, with a distance of
about 32 meters.
2. configuration holder 2 sets, single set of hand load 10T,
running speed of 10-20m/min;
3. supporting hand is equipped with vehicle control PLC, frequency
converter, wireless communication module, code reader, track
locator, RFID recognition system and so on to control the original
device, and the protection level of electric control box is IP65.
4. system uses the sliding contact line, the collector supply of
the car power supply; all units and the main control system adopts
industrial control between wireless Ethernet, implementation of
vehicle PLC and ground PLC master data exchange .
